Belt middle sampling machine
Belt middle sampling machine is widely used in many industries such as power, steel, metallurgy, coking, chemical, building materials, etc. It is mainly used for sampling materials such as coal, mineral products, coke and other materials tra
Product Overview
The middle sampling machine of the belt is installed in the middle of the belt conveyor, arranged at a certain section of the material conveyor belt, and is used as a sampling device for mechanically and automatically collecting samples of continuously transported bulk material flow. It samples the cross-section of the material flow by scraping the sampler.
Sampling mechanism
The middle sampling machine of the belt adopts dynamic scraping technology to automatically complete cross-sectional sampling when the material flow passes through, ensuring the representativeness of the sample. Its design avoids the randomness of manual operation, significantly improves sampling efficiency and data accuracy, and is suitable for high-intensity continuous operation scenarios.
Industry adaptation
This device, through modular design, can flexibly adapt to the material characteristics of different industries such as power, metallurgy, and chemical engineering. For example, a closed sampling structure can be configured to address the dust prone characteristics of coal powder; For the hardness of ores, wear-resistant material samplers can be selected to achieve "one machine for multiple uses".
Intelligent potential
The middle sampling machine of the belt supports integration with the Internet of Things system, and can upload real-time sampling data to the central control platform for remote monitoring and quality traceability. Combined with AI algorithms, the sampling frequency can be dynamically adjusted to further optimize the material quality control process.
Working Principle
Timed full section sampling
The sampling head strictly rotates once according to the time interval set by the PLC, accurately cutting into the material flow flowing down from the head of the belt conveyor. This design can obtain a complete cross-sectional sample of the material at once, ensuring that the representativeness of the sample is not affected by fluctuations in material flow rate.
Precise separation
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The collected samples enter the primary belt feeder directly through the chute and are evenly fed into the crusher. The crushing process can effectively retain the original moisture while processing the material particle size to the required range, ensuring the accuracy of the analysis basis. Subsequently, the material is proportionally divided by a divider to achieve precise separation of the sample.
Collect closed-loop data
The final sample after reduction is automatically collected in a waterproof and dustproof sealed container for inspection. The large amount of excess material generated in the system is returned to the main material flow in a complete and pollution-free manner through return equipment such as bucket elevators, forming a clean and efficient closed-loop system with no loss or dust throughout the process.
Structural Composition
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Project Case
Guonuo weighing equipment has been successfully applied to multiple domestic and foreign enterprises and has gained widespread recognition
Electronic Belt Weigher Project Case in the New Building Materials Industry
The matrix-type electronic belt weigher can accommodate conveyor belts with larger inclination angles, achieving high precision requirements.
Guonuo Technology Fully Suspended Electronic Belt Weigher Project Case in Building Materials Enterprise
The frame of the ICS-14A electronic belt weigher is a suspended type, offering high stability and low maintenance requirements. The sensors are built-in and less prone to damage.
Electronic Belt Scale (Including Hidden Chain Code) Case Study in Magnesium Industry Project
Both belt scales have met the precision requirements and have maintained a stable level after a period of application. The calibration operation with the hidden chain code is also simple and convenient.
Double-Lever Belt Scale Project Case in the Energy Industry
The belt scale manufacturer has extensive experience in similar cases at thermal power plants and offers comprehensive after-sales service, providing significant advantages.
Why Choose Us？
Guonuo Technology adopts internationally leading production processes and equipment to ensure stable and reliable quality
Customized solutions, reliable and practical
We provide electronic belt scales, feeders, and systems specifically designed for industrial environments. These products are sturdy, durable, wear-resistant, impact-resistant, and have a high level of protection, ensuring long-lasting, low-maintenance operation in harsh environments.We provide electronic belt scales, feeders, and systems specifically designed for industrial environments. These products are sturdy, durable, wear-resistant, impact-resistant, and have a high level of protection, ensuring long-lasting, low-maintenance operation in harsh environments.
Precise intelligence, stable and efficient
Master core metrology technologies (such as AI weighing management and signal processing algorithms) to achieve high-precision and long-term stable weighing. The intelligent integrated system supports remote monitoring, automatic batching, and data analysis, facilitating lean production and efficiency improvement.
Full response, professional guarantee
We provide comprehensive services covering pre-sales consultation, scheme design, installation and debugging, maintenance, and spare parts supply. Our localized and responsive technical support team, with rich experience, ensures efficient operation of the equipment 24/7, maximizing your investment value.
Strive for excellence, quality certification
We implement a strict quality management system, selecting superior materials and craftsmanship for core components, and conduct multiple quality inspections. Our products comply with relevant international/national standards and industry norms, providing reliable and stable quality assurance.
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Our process
Guonuo Technology integrates the concept of sustainable development into the weighing industry, committed to balancing resource development and environmental protection
Pre-sales consultation
- Gain a deep understanding of your industry, materials, and process requirements.
- Provide precise matching suggestions for the selection of products.
- ● Share technical parameter comparisons and successful cases to assist you in making informed decisions.
Design proposal
- Based on the consultation results, the engineer team customizes an optimization plan.
- Integrate core technology with modular design (such as high-precision support structures, sealed sensors).
- Clarify specifications, technical parameters, and installation requirements.
Installation and debugging
- Professional technicians provide on-site guidance for installation to ensure standardized operations.
- Conduct rigorous no-load and load tests to verify accuracy and operational stability.
- Conduct on-site optimization and adjustment to ensure that the equipment meets production requirements.
Consulting Product
Whether you need to know product details, obtain quotes, or explore long-term cooperation, our professional team will provide you with high-quality service.
