Intelligent belt sampling system
Widely used in industries such as thermal power plants, coking plants, steel plants, smelters, coal, ports, etc., for the sampling and preparation of bulk materials such as coal, coke, ore, and iron ore powder by belt conveyors.
Product Overview
The intelligent belt sampling system strictly follows the relevant sampling standards and achieves online sampling, crushing, scaling, sample collection, cleaning, and information collection of bulk materials on the conveyor belt at the head or middle under unmanned conditions through automated control. It obtains primary samples of the specified quality for the next level of sample preparation.
Automation standards
The intelligent belt sampling system is controlled through PLC and upper computer linkage, strictly following sampling standards such as GB/T 19494, and achieving full process automation from sampling, crushing to sample reduction and collection. The system has a built-in quality traceability module that can automatically record data such as sampling time, location, weight, etc., ensuring that primary samples meet the requirements of the next level of preparation. It is suitable for scenarios such as thermal power plants and steel plants that require strict data compliance.
Modular Expansion
The system adopts a modular architecture, and the basic configuration (sampling machine+chute+collector) can be quickly deployed in small occasions; Expanding the configuration (crusher+splitter+waste material return system) supports multi-level sampling requirements. For example, for high moisture materials, drying and anti clogging modules can be added; For high hardness ores, wear-resistant crushing devices can be configured to achieve a customized solution of "one machine for multiple uses".
Intelligent adaptation
Through dynamic flow monitoring and adaptive adjustment technology, the system can perceive changes in material flow in real time and automatically adjust the sampling frequency and crushing particle size. For example, when wet coal or viscous materials are detected, the system will activate a high-frequency vibration cleaning device to prevent material blockage caused by viscous materials; At the same time, non-contact sensors are used to avoid secondary pollution of materials and ensure a smooth and reliable sampling process.
Working Principle
Dynamic capture
By dynamically matching the scraper type sampling head with the material flow of the belt, and utilizing a rotating curved surface design to achieve continuous scraping of the entire cross-section, it ensures that the sub sample is cut without omission. This principle combines the flow characteristics of materials and avoids local sampling deviations through precise control of angles and velocities.
Intelligent anti blocking
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The system adopts real-time flow monitoring and dynamic adjustment technology for crushing particle size. Through sensor feedback of material status, it automatically adjusts the crusher speed and splitter parameters to prevent wet and sticky materials from clogging. At the same time, the waste material return system is designed with gravity balance to ensure continuous and stable material transportation.
Expansion principle
Based on standardized interface design, the system can quickly integrate modules such as dust removal and moisture monitoring. For example, by reserving data interfaces and mechanical connection points, functional modules can be plugged in and used immediately, meeting the customized needs of different industries for sampling accuracy or environmental protection.
Structural Composition
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Project Case
Guonuo weighing equipment has been successfully applied to multiple domestic and foreign enterprises and has gained widespread recognition
Electronic Belt Weigher Project Case in the New Building Materials Industry
The matrix-type electronic belt weigher can accommodate conveyor belts with larger inclination angles, achieving high precision requirements.
Guonuo Technology Fully Suspended Electronic Belt Weigher Project Case in Building Materials Enterprise
The frame of the ICS-14A electronic belt weigher is a suspended type, offering high stability and low maintenance requirements. The sensors are built-in and less prone to damage.
Electronic Belt Scale (Including Hidden Chain Code) Case Study in Magnesium Industry Project
Both belt scales have met the precision requirements and have maintained a stable level after a period of application. The calibration operation with the hidden chain code is also simple and convenient.
Double-Lever Belt Scale Project Case in the Energy Industry
The belt scale manufacturer has extensive experience in similar cases at thermal power plants and offers comprehensive after-sales service, providing significant advantages.
Why Choose Us？
Guonuo Technology adopts internationally leading production processes and equipment to ensure stable and reliable quality
Customized solutions, reliable and practical
We provide electronic belt scales, feeders, and systems specifically designed for industrial environments. These products are sturdy, durable, wear-resistant, impact-resistant, and have a high level of protection, ensuring long-lasting, low-maintenance operation in harsh environments.We provide electronic belt scales, feeders, and systems specifically designed for industrial environments. These products are sturdy, durable, wear-resistant, impact-resistant, and have a high level of protection, ensuring long-lasting, low-maintenance operation in harsh environments.
Precise intelligence, stable and efficient
Master core metrology technologies (such as AI weighing management and signal processing algorithms) to achieve high-precision and long-term stable weighing. The intelligent integrated system supports remote monitoring, automatic batching, and data analysis, facilitating lean production and efficiency improvement.
Full response, professional guarantee
We provide comprehensive services covering pre-sales consultation, scheme design, installation and debugging, maintenance, and spare parts supply. Our localized and responsive technical support team, with rich experience, ensures efficient operation of the equipment 24/7, maximizing your investment value.
Strive for excellence, quality certification
We implement a strict quality management system, selecting superior materials and craftsmanship for core components, and conduct multiple quality inspections. Our products comply with relevant international/national standards and industry norms, providing reliable and stable quality assurance.
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ICS-30-2T-4C electronic belt scale
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Our process
Guonuo Technology integrates the concept of sustainable development into the weighing industry, committed to balancing resource development and environmental protection
Pre-sales consultation
- Gain a deep understanding of your industry, materials, and process requirements.
- Provide precise matching suggestions for the selection of products.
- ● Share technical parameter comparisons and successful cases to assist you in making informed decisions.
Design proposal
- Based on the consultation results, the engineer team customizes an optimization plan.
- Integrate core technology with modular design (such as high-precision support structures, sealed sensors).
- Clarify specifications, technical parameters, and installation requirements.
Installation and debugging
- Professional technicians provide on-site guidance for installation to ensure standardized operations.
- Conduct rigorous no-load and load tests to verify accuracy and operational stability.
- Conduct on-site optimization and adjustment to ensure that the equipment meets production requirements.
Consulting Product
Whether you need to know product details, obtain quotes, or explore long-term cooperation, our professional team will provide you with high-quality service.
